Remote Plant Condition Monitoring


iAdept Marketing introduces unique Online / Remote Plant Condition Monitoring Technology for rotating machines. This online condition monitoring technique was never used before. Its operation is based on variety of sensors and monitoring software.


HOW IT WORKS ?

  • The Concept is based on phase angle between current and voltage.
  • High Accuracy despite fluctuating voltage or steep harmonics (noise).
  • Unique signal processing and diagnostic knowledge for diagnostic of failures.
  • It monitors not only electrical motors but the machine they drive.
  • The sensors will be installed in power junction box.

UNIQUE ATTRIBUTES

  • Predicts equipment failures.

    • 1. Early detection of failure development,
    2. Diagnostics of the failure nature and location and,
    3. Prediction of the time to failure

  • Doesn’t depend on historic view of equipment condition.
  • More accurate failure predictions.
  • Reduces the cost of condition monitoring in short time.
  • Improves equipment and component reliability.
  • Uses integrated data acquisition using following technologies.

    • 1. Electrical Motor Phase Angle analysis.
    2. Wireless Vibration analysis.
    3. Wireless Acoustical Emission analysis.
    4. Sensorless control feedback analysis.
    5. Audio signal analysis.
    6. Generic diagnostics.
    7. High voltage equipment diagnostics.


    FEATURES AND ADVANTAGES

    Mechanical Failures Detected

    • Gear tooth wear
    • Gear eccentricity and/or backlash
    • Cracked or broken gear teeth
    • Transmission faults
    • Bearing problems
    • Loose foundations
    • Coupling faults
    • Belt slippage
    • Pump imbalance
    • Fan imbalance
    • Misalignments

    ADVANTAGES AND FEATURES :

    • Requires no historical data.
    • Automated Root-cause diagnostic.
    • Upgrading, integrating, and automating the diagnostics and prognostics.
    • Requires minimal client input for installation.
    • Online alerts, reports, diagnostic, and expert support.
    • Patented phase angle technology is patented.
    • Automated Predictive function.
    • No additional skill-sets required.
    • Supports and integrates; electronic, vibration and acoustic signals
    • Greater sensitivity even at low frequencies
    • Remote sensing
    • Operate as standalone system as well as integrating with CMMS, archive etc.

    What Existing Clients Achieved on the average

    • Maintenance costs reduced by 50%
    • Unexpected failures reduced by 50%
    • Repair time reduced by 60%
    • Parts inventory reduced by 30%
    • Mean time between failures increased by 30%
    • Uptime increased by 30%

    FEW EXISTING CLIENTS
    Carmel Olefins
    Mitsui Chemicals
    Palm Springs Wind Turbine
    Astoria Power NY
    American Refining Group Bradford Pen